Our services

Every special motor requires a winding designed with precision and tested with care. This is why Zampolli Avvolgimenti provides dedicated services in custom design support and prototyping. Our goal is to ensure full functionality, geometric adaptability, and consistent quality, even when production involves non-standard requirements.

**THREE-PHASE ASYNCHRONOUS MOTOR WINDINGS**

Design support

Designing a non-standard winding means approaching every project with a tailor-made methodology, where each phase is adapted to the specific technical requirements of the motor. One of Zampolli Avvolgimenti’s greatest strengths is the ability to establish a direct and constructive dialogue with every customer, a relationship we consider essential from the very start.

We work closely with project stakeholders to evaluate materials, winding structures, insulation types, and optimization strategies.
This ongoing exchange allows us to intervene with precision, even in the presence of inclined slots, complex geometries, or non-standard dimensional constraints.

Our fully manual process gives us the flexibility to adjust every detail, from initial insulation to the final coil lacing, without the need for rigid tooling. Instead, we rely on the skill and expertise of our team. The result is a truly customized solution, suitable for small batches or even single pieces, always produced in compliance with the required tolerances and the most demanding application conditions.

Prototyping and sampling

Turning an idea into a functional winding requires both speed and meticulous attention to detail. The prototyping phase is designed to validate design choices, test technical feasibility, and resolve potential issues before moving into full production.

We produce prototypes and small batches, even as single units, providing support on geometries, materials, and insulation solutions. Each sample is built to meet final application requirements from the very beginning, combining craftsmanship precision with repeatable quality. The entire process is managed within short lead times, with direct control over every operational stage.

With over five decades of experience, we know how to bring your project to life, one coil at a time.
Discover how we can support you with tailor-made windings and prototypes ready for testing.